Friday, September 19th, 2014

Curbside Collection for Capital Assets: CAMS Extends Zero-Waste Philosophy to Plastics Manufacturing Machinery and Equipment

The earliest forms of curbside recycling for consumers date back to the mid-1970s, and even today this system is the primary way that U.S. citizens participate in the effort to recycle and recover plastics. The plastics industry has set itself a goal of zero waste, and in many ways consumers are often thought of as the foot soldiers in this effort. While brand owners take much of the heat, and confusion often swirls around the technical details of what can be recycled and how, it often comes down to consumers recycling the plastics they use, and the industry processing them into new products, in a way that ideally closes the loop, gives plastic items second lives and saves high-quality usable material from the landfill.

2013-SPI-capital-asset-logo-cmyk-2SPI is committed to making it easier for consumers to recycle and reuse the plastics they encounter in their everyday lives, but has also enlisted the entire plastics industry in the pursuit of zero waste. In particular, SPI’s Recycling Committee has continually worked to educate the industry on zero-waste strategies and initiatives while also fostering expansion in the market for recycled material. Launched last year, RecyclePlastics365.org is an online plastics recycling marketplace that connects buyers and sellers of scrap plastics materials and recycling services “without the ‘needle in a haystack’ chore of sorting through the clutter of an Internet search,” said SPI Director of Recycling & Diversion Kim Holmes, adding that “SPI is committed to helping the industry divert all plastics from the landfill.”

Holmes’ statement is indicative of the supply chain-wide approach SPI has taken to reaching a 100 percent diversion rate for plastics. But while this effort has primarily focused on recovering plastic products and packaging, it’s only recently expanded to facilitate the recovery and reuse of plastics machinery and manufacturing equipment.

The plastic materials that have gone into some of the most life-changing, orbit-altering innovations of the last half a century weren’t plucked from trees. They were designed, processed and manufactured using increasingly state-of-the-art equipment on factory floors. They then went on to become the products that end up on suburban street corners once a week, in blue containers marked with the chasing arrow. While consumers can take their bottles out to the curb and their bags to the grocery store for recycling, a plant that produces or processes plastics doesn’t have those options when it comes to their old equipment. Firstly, they don’t make blue containers big enough, and moreover hauling used, underused or outdated machinery to the side of the road is a waste that would likely yield only fines and penalties.

In short, there’s never been a curbside pickup for capital equipment and machinery, but that’s what SPI, in partnership with Meadoworks, hopes to change with its recent launch of Capital Asset Management Services (CAMS). Through its online interface, similar to RecyclePlastics365.org, manufacturers can appraise their assets, dismantle and remove obsolete equipment and even find a new home for used equipment.

CAMS is both an example of the zero-waste philosophy in action and an investment in the plastics industry’s future. “The success of the entire plastics industry depends on the success of today’s manufacturing equipment,” said SPI President and CEO Bill Carteaux. “As companies continue to grow, so too must the technology they use.” Through CAMS, companies can upgrade their manufacturing equipment while also giving other companies in the market the opportunity to buy their used equipment that’s still worth using, and in the end, all parties benefit. “While participating in this program makes good business sense for today,” Carteaux said, “it also helps our competitiveness in the future.”

Columbus-recycling-binWhat makes CAMS similar to a curbside pickup service for manufacturers looking to recycle their machinery is the fact that in the same way that curbside pickup exists for the consumer’s convenience, CAMS exists for the manufacturer’s. “The key advantage of this program is that you don’t have to be an expert in asset management to benefit from expert knowledge,” said Meadoworks President Brian Walsh. “From the moment you decide to be a part of the marketplace, everything from valuation to marketing and eventually removal will be taken care of for you.”

Trading in and trading up when it comes to plastics manufacturing and processing equipment has often been a complicated, daunting process simply because there was no centralized marketplace. CAMS fills that void by connecting buyers and sellers around the world, while also providing the expertise and convenience necessary to benefit manufacturers of all sizes, supporting their growth and cementing their commitment to industrywide sustainability. At its simplest, CAMS presents an opportunity for manufacturers and processors to invest in the future of the plastics industry, which works best when it works together, inching closer and closer to zero.

Wednesday, August 27th, 2014

Manufacturing Day 2014: This Isn’t Your Grandfather’s Factory

By Adam Cromack, SPI, Marketing and Communications Specialist

MFGDay2014LogoDespite what some people may try to tell you, manufacturing in the United States isn’t dead. Today it represents more than 17.4 million American jobs, accounting for nearly 12 percent of our national gross domestic product (GDP). And as representatives of the third-largest manufacturing industry in the country, SPI knows how critical it is to get this story out in the open.

That’s why SPI member companies joined forces last year for Manufacturing Day, to tell the plastics industry’s story of how the right skills can make a difference. By opening their doors, these companies and thousands of others had a unique opportunity to share what they do with the communities where they operate. As a true grassroots initiative, everyone involved is committed to closing the gap in skilled labor, which represents the single largest challenge to manufacturing in practically every industry.

Public perception of manufacturing jobs is, to say the least, disturbing. Common myths smother the conversation, painting a picture of low-skill jobs that offer low pay and little personal reward. As SPI and its members know, this couldn’t be further from the truth.

Today’s manufacturers are some of the most highly-trained, well-paid employees in the workforce, working on state-of-the-art equipment. This one fact alone represents the first hurdle that must be cleared in changing public perception. Participation in Manufacturing Day allows companies to interact directly with job seekers and students who are still forming opinions about potential careers, and starts the dialogue for a manufacturing job as a legitimate opportunity. No longer will young professionals see a factory as an antiquated dungeon filled with tired, worn-out workers unhappy with their jobs.

Manufacturing Day exists to directly confront these misconceptions, and to promote facts about the manufacturing industry that are often overlooked:

• Modern factories use an abundance of advanced technologies including automation, 3D printing, robots and screen technology.

• The average annual salary of manufacturing workers is more than $77,000.

• Manufacturing workers have the highest job security of all other jobs in the private sector.

• Ninety percent of manufacturing workers receive medical benefits from their employer.

On Oct. 3, hundreds of companies will once again open their doors to the public and show what they are really made of and, more importantly, what they are not made of. SPI is proud to continue its role as a supporting sponsor of Manufacturing Day, and is even more excited for its members to display the power of plastics manufacturing.

Learn more about Manufacturing Day and how you can get involved at www.mfgday.com.

Wednesday, June 6th, 2012

Composite Decking of 685-ft Bridge Installed in Three Days

In  another display of the economic and performance efficiency of plastic composite technology, the decking for one of the world’s largest composite pedestrian/bicycle bridges was installed last week in just three days. Part of the District of Columbia’s Anacostia Riverwalk Trail Project, the 685-ft-long and 16-ft-wide seven-span bridge lets foot and bicycle traffic cross a road and active railroad tracks in safety.

Final composite deck panel installed on Anacostia Riverwalk bridge

You can install 685 ft x 16 ft of bridge decking in three days—if it’s made of high-performance, prefabricated plastic composites.

The 88 composite decking panels that complete the bridge each weigh 1,250 lb, are 8-ft long and 3.5 inches thick, and employ a sandwich construction of fiberglass top and bottom skins enclosing closely-spaced internal webs that function like a series of I-beams.

The combination of straight and curved panels that turn the bridge’s graceful S-curve design into reality were designed and built by Composite Advantage LLC (Dayton, OH), and form the company’s largest project to date. The deck panels feature a non-slip wear surface that, like the rest of

the structure, is colored beige to meet customer specifications.

Composite Advantage was able to shrink onsite construction time and cost by prefabricating scuppers for drainage and curbs that would hold handrails and light posts. It also built electrical junction boxes for the lighting system into the panels and bolted clips to the bottom of the decking that connected the panels to the steel support beams.

And it’s no exaggeration to say that along with the high functionality and cost/time savings from using plastic composite technology, the finished product is an attractive bridge that will hold its good looks for a long time. Composites clearly can create amazing airplanes and high performance autos, but the technology holds multiple promises for infrastructure that will outlast and outperform the old alternatives.

Composite deck panels include non-slip surface, custom color matching, and many built-in easy-install features.