Thursday, March 12th, 2015

NPE2015 Preview: Time to Shine for Startups

StartupGarageThe story of how NPE’s Startup Garage came into its current form sounds a lot like how any startup company hopes their story will go: it started off small and humble, but after people found out about it, it really took off and the rest is history.

Though it was originally envisioned as a smaller portion of the NPE2015 show floor, the NPE team had to expand the Startup Garage (twice) to keep up with industry demand. Now it’ll be an important fixture of the West Hall (in Room W203A) and, given its running start, potentially an even greater part of NPEs for years to come. Now, however, the Startup Garage will provide “an unprecedented opportunity for startup companies with connections to the plastics industry,” according to Gerald Elderling, founder of Startup.Directory, a new-venture tracking company with which SPI partnered to create the Startup Garage. “Participants will be meeting hundreds of potential buyers, investors, distributors and strategic partners, all in one location.”

Companies will highlight their innovations in such diverse, cutting-edge fields as bioplastics, recycling, 3D printing, polymerization, resin processing, antimicrobial polymers and even the burgeoning field of graphenes—defined as two-dimensional carbon-atom nanostructures that can be used for formulating plastics composites with dramatically enhanced properties.

Here’s some more detail on all the startups that will be exhibiting in the Startup Garage. Get a closer look at their innovative products by swinging by the West Hall during your trip to Orlando, Fla. for NPE2015:

  • Aguas Pristinas S.A. Patented zero-waste beverage container and packaging system, with products designed to be recovered for re-use in other forms. One example is roofing products derived from bottles.
  • Biobent Polymers. “Bio-composite” polymers with up to 40% renewable content from soy or other renewable agricultural products. www.biobent.com.
  • The Center for Regenerative Design & Collaboration (CRDC) – AGUA Costa Rica. AGUA-Costa Rica is a patented and “state-of-the-art” new zero waste beverage product that regenerates itself into a value-added secondary use as a highly-efficient and durable building tile.
  • cycleWood Solutions Inc. Compostable and sustainable resins produced from lignin in tree byproducts generated during papermaking. LDPE-like film grades are 100% compostable. Injection molding grades are available in either compostable or sustainable (blended with polyolefins) versions. www.cycleWood.com.
  • Garmor Inc. Graphene priced for high-volume plastics applications. The company also has developed methods for incorporating graphene into plastics and shares this information with customers.
    www.garmortech.com.
  • GlowLit. GlowLit’s free website provides an option for previously untapped information providers to receive market intelligence in return for their insight. Anyone can log in and check whether the last purchased they made saved (or cost) money to the shareholders. Not all companies use the same information, pounds and KGs, delivered price vs ex works, railroad order of 4,000 tons or spot orders of 20,000 lbs. We provide the data you are interested in, for your industry, location, and volumes. www.glowlit.com.
  • Graphenics. Engineering services and materials based on a patented process to produce graphene and incorporate it into plastic with minimal disruption of plastics processes and minimal darkening of the composite. www.plusgraphene.com.
  • iQLP LLC. Development of polymer materials and manufacturing processes for polymer suppliers, converters, and end users. Solutions highlighted at NPE2015 will include semiconductor packaging, film and laminate extrusion, and structural polymers. www.iqlp.net.
  • One Moving Part. Digital printers for all types of extrusions. As simple as “0-1-2″: ZERO maintenance, ONE moving part, and TWO–the typical cost of less than $2 per day. Offering a FREE 30-day in-plant trial.
  • Plastic EQ Corp. Web marketplace where companies post offers of and requests for recycled plastics online. The company integrates the full sales cycle, including paperwork, payment / collection, freight management, credit check, etc. www.plastic-eq.com.
  • Productfast Automation. Technology for monitoring a manufacturing operation that replaces the Andon light system with wireless audio and visual effects. www.productfast.com.
  • QTEK. QTEK will bring “Copper-based mineral additive” and “Copper-based antimicrobial plastic masterbatch pellets” to NPE2015. QTEK technology is unique by employing ionic copper as antimicrobial agent. NSF funded research has demonstrated the antimicrobial efficiency (against bacteria and fungi), processability, durability, and environmental safety of the plastic masterbatch pellets. The mineral additive also has fire-retarding activity. http://www.qtekllc.com.
  • Sharklet Technologies, Inc. The company’s core technology, called Sharklet™, is the first no-kill, non-toxic and environmentally-friendly surface texture designed to inhibit bacterial growth. The Sharklet surface is comprised of millions of microscopic diamonds that are arranged into a distinct texture. www.sharklet.com.
  • Smart E2 Solutions, LLC.  System for producing fuel products from non-recyclable plastics. About a gallon of fuel is produced from 8 to 10 lb. of un-washed, un-sorted waste plastic at a cost of less than $1. www.se2sol.com.
  • TiFiber Inc. Anti-microbial polymers that exhibit broad-spectrum activity against bacterial species, including drug-resistant strains such as MRSA. Among potential applications are medical devices and disposables, synthetic textiles, and consumer goods. www.tifiber.com.
  • Zzyzx Polymers. New “mechanochemical” process for compatabilizing, encapsulating, and fully dispersing materials into plastics, with a pilot plant established in Pennsylvania. To be highlighted at NPE2015: graphene conductive polypropylene; high-impact polyethylene; and a polycarbonate-like PP. www.zpolymers.com.

Tuesday, March 10th, 2015

NPE2015 Preview: A Sneak Peek at the Pursuing Zero Waste Fashion Show

Just one of the 13 different dress designs made from recycled plastics that will be displayed on the runway at the Pursuing Zero Waste Fashion Show at NPE2015.

Just one of the dress designs made from recycled, reused or repurposed plastics that will be modeled on the runway at the Pursuing Zero Waste Fashion Show at NPE2015.

Vinyl sheet protectors, yoga mats, plastic beads—not exactly the cashmeres, linens, silks and cottons one might normally think of when it comes to fashionable fabrics, but the results speak for themselves.

The Pursuing Zero Waste Fashion Show will kick off NPE: The International Plastics Showcase, produced by SPI: The Plastics Industry Trade Association, later this month. This week the NPE and SPI teams happily offered a sneak preview of just one of the designs (see photo) that will be modeled on the runway during the Fashion Show, which will take place at 8:30 a.m. in West Hall C on Monday, March 23 at the start of the five-day NPE2015 exposition at the Orange County Convention Center (OCCC) in Orlando, Fla.

Students of the Savannah College of Art and Design (SCAD) designed and created the garments (and their accessories) using recycled, reused or repurposed plastics as part of a partnership program with SPI. After they make their debut at the Fashion Show, the students’ creations will be on display in the Zero Waste Zone, a special sector of the NPE exhibit floor in the South Hall of the OCCC devoted to the plastics industry’s mandate to reduce, reuse or recycle its materials.

In addition to the garments created from previously-used plastics, the fashion show will also include a design created with 3D-printing technology by a SCAD student using bioplastics from Green Dot (located on NPE show floor, booth S19200 in the Sustainability Pavilion, part of the Zero Waste Zone). It will be one of 13 outfits shown, as well as a number of dazzling accessories also created with recycled, reused or repurposed plastics.

“We found the students at SCAD to be not only talented and creative but also very involved with environmental issues,” said Brad Williams, director of marketing and sales for SPI. “Their designs are vivid demonstrations that recycled plastics can gain new lives in many forms—both as purely utilitarian goods and as objects of beauty. The Pursuing Zero Waste Fashion Show at NPE2015 will add a new dimension to our industry mandate to reduce, reuse, and recycle the valuable materials that make up our products.”

Thursday, March 5th, 2015

A Different Kind of Conversation: SPI Member Kenrich to Introduce New Compatibilizer at NPE2015 that Gets Mixed Resin Streams “Talking to Each Other”

NPE_logoCompatibilizers: hard to say three times fast, but a remarkably simple concept. These items make two or more typically incompatible substances compatible.

Long used in the prime resin industry to create special blends that give plastic materials desirable properties that any individual polymer would lack on its own, compatibilizers get resins that would not neatly blend together to “talk to each other,” as it were. Companies continue to explore new applications for compatibilizers in the recycling industry, where at least one SPI member is trying to start a similar sort of conversation between mixed recycled resin streams.

At NPE2015, SPI member, and member of the SPI Recycling Committee’s Technology and Equipment Subcommittee, Kenrich Petrochemicals (Booth #S20027) will introduce a new additive that can be used to recycle the mixed resin streams that are increasingly posing challenges to the world’s recyclers. The long name for the compatibilizer is Ken-React® CAPS ® KPR ® 12/LV Pellets, and KPR for short; it regenerates post-consumer recycled (PCR) plastic mixtures in the extruder melt and gives them virgin resin-like properties, all while getting dissimilar polymers to talk to one another.

Here’s some more technical information from Kenrich President Salvatore Monte, who invented KPR, about how the additive can be put to good use: “Normally—although polypropylene (PP) and high-density polyethylene (HDPE) are both considered olefins—HDPE cannot accept more than 5 percent PP without creating incompatibility issues. Add a third polymer and it really gets complicated.” The KPR® additive pellet can help make these issues disappear, which could provide a huge benefit to recyclers who, in an age of widening “single stream” recycling procedures, frequently have to handle various types of plastic materials that may be present in a recycling feedstream, or even in a single product. KPR® aims to change that.

“Conventional discussions on recycled plastic center around equipment that sorts, cleans, demagnetizes, washes, granulates, bales or melt processes recycling—or polymer compatibilizers based on maleic anhydride chemistry or bipolar thermoplastics that have affinity for two select recycle polymer streams,” Monte continued, referring to other additives with fewer potential applications than KPR. “Our new KPR® catalyst causes multiple polymers of divergent chemistry to repolymerize in the melt to form not alloys, but new complex co-polymers having much higher mechanical properties.”

SPI and its Recycling Committee have repeatedly urged plastics manufacturers and brand owners to consider PCR when making their materials decisions, for its sustainability bona fides and contributions to SPI’s goal of helping the industry achieve zero waste in manufacturing, among other things to recommend it. But part of what makes some companies reluctant to use PCR for all their plastic needs is that, in the process of being ZWZlogoWeb2used and recycled, the plastic materials themselves lose some of the properties that make them desirable for use in consumer plastic products. However, compatibilizer manufacturers, like Kenrich, are attempting to offer a unique solution to the problem, by making it easier for recyclers to produce higher-quality materials from lower-quality bales.

“It’s a new way to look at PCR and achieve high loadings of PCR in virgin polymers to meet sustainability mandates in consumer plastic packaging products such as blow-molded soap bottles,” Monte said.

Learn more about Kenrich at NPE2015 and more about new recycling technologies and SPI and its Recycling Committee’s efforts to achieve zero waste at the Zero Waste Zone.

Tuesday, March 3rd, 2015

Top Five Things to Do In Orlando When In Town For NPE2015

NPE_logoAs the number one tourist destination in the country, Orlando offers loads of unique and exciting entertainment options for you to discover. To help you make the most of your trip while convening in Orlando for NPE2015: The International Plastics Showcase, we’ve compiled a list of the top things to do and see.

#1 – New and Exciting Dining

Orlando continues to grow its dining scene with local restaurants racking up national recognition with recent awards and accolades, impressing foodies worldwide. There are a number of new restaurants in the convention district worthy of a visit. Like Yard House in the new I-Drive 360 entertainment complex, a modern public house where food and beer lovers unite with a plethora of craft beers to try. Or if you’re in the mood for wine, check out the new Cooper’s Hawk Winery & Restaurant which combines an upscale casual restaurant, a working winery, and tasting room with specialty food and gift items. Another local favorite is Vito’s Chop House, recognized as one of Zagat’s Top Italian Restaurants. And of course, the place to be seen is The Pointe restaurant and entertainment complex in the heart of the convention center, which has expanded and added a number of new eateries and local hot spots like RA Sushi, Minus 5 Ice Bar and Blue Martini. Or check out international favorites like The Pub, a true British Pub experience complete with signature Fish-n-Chips or Cuba Libre perfect for those who like ceviche and tapas, among others. At the other end of the convention district, you won’t want to miss Universal CityWalk entertainment complex with sumptuous restaurants, live entertainment, and nightclubs where you can dance the night away. New restaurants include Anotojitos, Vivo Italian Kitchen, and CowFish – the first ever burger sushi joint, among national favorites like Emerils and Hard Rock Café.

#2 – Live Shows

If you’re looking for fun entertainment full of surprises, check out Orlando’s many live shows like Cirque du Soleil’s La Nouba in Downtown Disney, offering a journey of the imagination. Or in the same complex, 1611_clownyou’ll find the inspiring House of Blues and Ragland Road both offering live music. Another popular show is the Blue Man Group, whose live shows combine music, comedy and multimedia theatrics located in Universal CityWalk. While you’re there, you can also see who’s playing at the Hard Rock Live performance venue where many of the industry’s top musicians and comedians play in concert. Or take the stage yourself at CityWalk’s Rising Star karaoke club and perform with a live band and backup singers. On I-Drive the Improv Comedy Club & Dinner Theater is also a big hit welcoming the biggest names in comedy, as well as supporting local talent in the Central Florida. Or if mystery is more your style, the Sleuths Mystery Dinner Show lets you become the detective offering improvisation and audience participation while mingling with outrageous characters. And last but not least, if you’re looking for something completely different, Orlando’s best kept secret is DRIP which offers an in-your-face explosion of the senses with color and movement backed by a live rock band, all in an industrial bar.

#3 – Unexpected Outdoor Thrills

Skydiving, without jumping out of a plane, at Orlando's IFLY.

Skydiving, without jumping out of a plane, at IFLY Orlando.

Orlando has plenty unexpected thrills and unique experiences to be discovered with a wide-range of outdoor activities full of adventure – from race cars, airboat rides and eco-safaris to zip lining and hang gliding. For indoor fun, start with IFLY Orlando Indoor Skydiving to experience true free fall conditions, just like skydiving–without having to jump out of an airplane. For your adventurous side, check out Orlando Tree Trek Adventure Park, a 15-acre outdoor adventure park located in the Walt Disney World® Resort area. The park has six color-coded courses, two giant zip lines and 97 challenging elements. Or if you’re looking for something more relaxing, try Painted Horizons Hot Air Balloon Tours to experience a spectacular sunrise. At Wallaby Ranch Hang Gliding Flight Park, visitors are towed to a height of 2,000 feet by a specially designed ultra-light tow plane to enjoy views of some of Central Florida’s nature landscape. To get your adrenaline pumping, try your hand behind the wheel at The Walt Disney World Speedway offers several unique stock car and exotic car experiences from NASCAR race cars to the world’s finest supercars. Driving enthusiasts can enjoy a variety ride-and-drive programs.

And of course, if you’re looking to hit the greens Orlando is also home to 176 golf courses, with three of the area’s best – the Shingle Creek Golf Club, Ritz-Carlton Golf Club and Grande Pines Golf Club –  are located closest to the Orange County Convention Center.

#4 – Theme Parks

Orlando is home to seven of the world’s best theme parks including Walt Disney World, Universal Studios and SeaWorld offering new and unique ride and entertainment experiences each time you visit. Universal Studios Orlando made headlines this year with the opening of the Wizarding World of Harry Potter – Diagon Alley.4899_fireworks Inside, you’ll find cool things to do for both muggles and wizards. But you won’t want to miss the most innovative ride yet, Harry Potter and the Escape from Gringotts, providing a multidimensional adventure thrill ride through the mines below Gringotts Bank. Many of the theme parks offer discounted convention delegate tickets for before or after your conference, as well as discounted afternoon delegate tickets if you want to stop in and try one of these innovative new rides.

#5 – Local Attractions

As far as attractions go, Orlando has more thrills and spills than anywhere in the country with over 100 attractions across the destination. If you’re looking for thrills on a smaller scale, check out Fun Spot America Orlando for amusement rides, go carts, and Orlando’s only Wooden Roller coaster. Or for the ultimate thrill seeker, test your courage on the world’s tallest SkyCoaster standing at 300 feet! Also new to the convention district is NASCAR’s I-Drive Indoor Kart Racing offering exciting futuristic electric race karts that will get your blood pumping at speeds up to 45 mph. And if you haven’t experienced the local wildlife yet, you might want to stop by Gatorland and get up close and personal with hundreds of alligators and crocodiles. cs_convention_district_1For heart-pounding adventure, try out the new Screamin Gator Zip Line and soar over top 130 giant alligators!

Orlando is in the midst of its largest expansion in history with something new and different to discover each time you visit. So if you haven’t been to Orlando lately, you’re in for some truly amazing surprises!

Tuesday, February 24th, 2015

At NPE2015, Plastics Hall of Fame Program Honors Plastics Pioneers, Innovators, Educators and Leaders

At NPE2015: The International Plastics Showcase, SPI: The Plastics Industry Trade Association and the Plastics Academy will induct nine global manufacturing innovators, educators and plastics industry leaders into the Plastics Hall of Fame, awarding them the highest honor bestowed by the plastics industry.

The ceremony will take place on Sunday, March 22 at the Linda W. Chapin Theatre in the Orange County Convention Center (OCCC) in Orlando, Fla., one day before NPE2015 officially kicks off.

This year’s Hall of Fame honorees hail from across the globe, and are receiving the honor of induction for a diverse array of reasons, achievements and contributions to the plastics industry as a whole.

John Beaumont

John Beaumont

John Beaumont of Beaumont Technologies, Inc., for example, was one of three founding members of Penn State Erie’s Plastics Technology Program, and has helped shaped the future of hundreds of plastics professionals by working as a professor at the same school for 25 years

 

 

 

 

 

Terry Browitt

Terry Browitt

Terry Browitt, director and founder of Terinex International, Inc. has also continually supported the cause of plastics growth and education through the Society of Plastics Engineers (SPE), formerly serving as the organization’s president and continuing to support it while founding and running Terinex.

 

 

 

 

William Carteaux

William Carteaux

2015 is also a year of milestones for the Plastics Hall of Fame. William Carteaux, president and CEO of SPI: The Plastics Industry Trade Association will become the youngest-ever Plastics Hall of Fame inductee, for reinventing SPI by taking a business approach to association management and reenergizing SPI’s triennial trade show NPE, which will break all records for exhibition space this year.

 

 

 

Maureen Steinwall

Maureen Steinwall

Dr. Maureen Steinwall, president and owner of Steinwall, Inc. is only the second woman to ever be inducted into the Plastics Hall of Fame, and received the honor for her outspoken advocacy for employee training and motivation, her leadership activity with SPI and her success in growing Steinwall, Inc. into a well-respected, profitable injection molding business.

 

 

 

 

Robert DeLong

Robert DeLong

All of this year’s nominees are known as innovators, and many of them have made contributions and inventions that are used throughout the plastics industry. Robert DeLong of Blasformen Consulting is a major pioneer in blow-molded dairy bottles like the kind that contain milk in supermarkets across the globe who also supervised the formulation of a best-in-class dairy blow-molding resin in the 1960s.

 

 

 

Eugen Hehl

Eugen Hehl

Eugen Hehl, co-founder of ARBURG GmbH & Co. KG helped grow his company from its humble roots in Germany’s Black Forest into a major international player in injection molding machinery, patented the “ALLROUNDER principle” for achieving up to 10 different working positions on a machine in 1960.

 

 

 

 

Edward Hunerberg

Edward Hunerberg

Edward Hunerberg of Uniloy Milacron is a leading expert in the plastics industry niche field of structural foam molding, known for his reputation for world-class customer service and an inventive streak that resulted in several notable improvements to structural foam molding machines industry-wide.

 

 

 

 

Manfred Lupke

Manfred Lupke

Manfred Lupke, president and CEO of Corma, Inc. and a leader in the field of creating equipment for manufacturing corrugated plastic pipe has registered 848 patents in countries around the world and led Corma to become an industry leader in the field of corrugated plastic pipe-making machinery.

 

 

 

 

Donald Norwood

Donald Norwood

Finally, Donald Norwood is the father of several industry-advancing technologies, most notably the loop reactor, used for ethylene and polypropylene polymerization, that he invented decades ago and has continued to develop and improve over the course of his career.

 

 

 

 

On March 22, all of these individuals will join their colleagues in the Plastics Hall of Fame, which resides at the University of Massachusetts at Lowell, honored for their dedication and perseverance that have significantly contributed to the development and growth of the plastics industry. “We are thrilled to welcome this diverse group of industry innovators, from across the globe and across the global plastics supply chain, into the Plastics Hall of Fame,” said Don Loepp, a board member of the Plastics Academy and editor of Plastics News. “Each of them embodies the spirit of what the Plastics Hall of Fame was founded to recognize: leadership, creativity and above all commitment to the growth and development of the entire plastics industry.”