Friday, August 7th, 2015

Women in Manufacturing: From Rosie the Riveter to Rose the CEO

By Jill Worth, Marketing and Communications Specialist, The Rodon Group

My grandmother, Celia Shulman worked in the same factory in Philadelphia for 40 years. She made transistors for radios, TV’s and other electronics. She painted stripes on the transistors and worked in the shipping department at night. She never complained about her job and was proud to be able to go to work every day and support her family as a single mother. It was an honorable career then, and for many women in manufacturing today, still is. Rosie


Friday, July 31st, 2015

Getting Real about Marine Debris

Coral reef and the IslandAn environmental problem of the seriousness and enormity of marine debris can easily overwhelm companies and individuals into inaction. “I’m just a small manufacturer,” you can hear a business owner saying to themselves. “There’s very little I can do to make a difference.” It can be easy to slip into this mentality, but the truth is that the small steps we all take add up to a much bigger, positive effect. This is true about all large-scale issues, including marine debris.

Some of these steps can be taken within the gates of our manufacturing facilities, and some can be directed at consumer behavior. The former is often the simplest, but you might be wondering, “how can I impact the world outside of my facility?” To answer this question, SPI worked with other industry partners to create the proven and effective program known as Operation Clean Sweep (OCS), a program aimed at mitigating pellet loss from the manufacturing environment. Pellets in the ocean are a real and documented problem, but since the implementation of OCS, scientists have actually measured a decline in the presence of these pellets. No single company could have accomplished this. Rather, this decline is a perfect example of how everyone’s small efforts can add up to a larger solution. OCS is a first step that all plastics-handling companies can take in the right direction, before graduating to other collaborative efforts that companies and associations like SPI can take that enable the cause of eliminating marine debris to leap forward.OCS logo

Once companies take action within their facilities, they can focus on other additional opportunities to have an impact on marine debris issues. These come in two areas: supporting further recovery of plastics at end-of-life to help mitigate litter, and actually being part of beach cleanup efforts. “SPI is proud to have contributed” to the cause of fighting marine debris, said SPI President and CEO Bill Carteaux in a statement earlier this year that highlighted SPI’s efforts, all of which are directly supported by its membership. “But we also support the cause of eliminating marine debris by supporting recycling and educating the public about the value of plastic materials. SPI works tirelessly to create new markets for recycled plastic materials, and to spur innovation that makes recycling plastic products easier and more widespread for all consumers and for all types of plastics, from polystyrene foams to rigid packaging to plastic bags and everything in between.”

In short, an industry committing itself to the kind of environmental stewardship exemplified by OCS and the plastics industry’s other efforts to erase marine debris is all well and good, but failing to engage the consumer in these efforts only limits the possibilities for what can be achieved. The more strongly the industry can enlist consumers in its efforts, the faster the results will arrive, the more visible they’ll be and the longer they’ll last.

So, while companies shouldn’t be discouraged out of acting by the severity of marine debris, it’s safe to say that working to combat it can be a complex task. To demystify the problem and give companies the tools they need to join the fight against marine debris, SPI will host a webinar August 6 at 1 p.m. EST titled “Marine Debris: Where We Stand, and What We Can Do.” As the title suggests, the program will feature both the latest figures on marine debris as well as the numerous opportunities the industry currently has to get involved in international coastal cleanup efforts. It will also give companies that might not think OCS could apply to them (i.e. recyclers) a background on how they can start implementing these important rules to prevent the loss of plastic materials at all facilities, not just plastics manufacturing or processing plants.FriendlyTurtle_Web

“SPI will continue to work and collaborate with other industry organizations to facilitate programs that increase recycling and eliminate the loss of plastic pellets and materials that end up in our oceans and waterways,” Carteaux said. “By working together, we can drive the meaningful recovery of plastics products that will stop marine debris at its source.” We hope you’ll join us and your peers to tackle one of our generation’s greatest environmental challenges while moving your industry, and your company forward at the same time.

Thursday, July 30th, 2015

Why Your Company Should Take a Fresh Look at Bioplastics

The U.S. Department of Agriculture recognized SPI’s Bioplastics Division (BPD) recently for its contributions to a new report detailing the state of the American bioeconomy. For bioplastics specifically, the report indicates that bioplastic bottles and packaging contributed 4,000 jobs and $410 million to the U.S. economy in 2013, and that investments in the sector yield outsized results elsewhere in the supply chain. For example, every dollar generated by the bioplastics sector generates an additional $3.64 elsewhere in the supply chain, while every job created within bioplastics results in another 3.25 jobs in adjacent sectors.

SPI_BPD_Logo_AltThe report is full of good news for the bioeconomy generally, and for bioplastics specifically, but it’s worth noting that $410 million accounts for about a tenth of a percent of the entire $380-billion U.S. plastics industry. There’s an enormous opportunity for companies that haven’t explored the sector recently to grow their business using these materials, if all they did was give bioplastics a second look. “Bioplastics is in need of an infusion, not so much of capital, but of market awareness,” said BPD Chairman Keith Edwards of BASF. “The investment has been made. There’s a lot of production capacity and there are materials available, they’re working technically and in most cases they’re working commercially. What we still lack is a lot of market understanding of the benefits and the uses of bioplastics.”

Edwards noted that misconceptions about availability, technical performance and commercial viability continue to haunt bioplastics, but that none of these factors are issues for the sector anymore. “In the past you could use these materials but you could only convert like a tenth of what you had, and now you can convert everything,” he noted. “There’s definitely still a perception that they’re either not available or technically, from a material property standpoint, they can’t do what you want them to do, but the third thing is that commercially people think they’re all too expensive which, in a lot of cases, they’re not, at least not to the same extent they used to be.”

The issue is that many companies probably already performed their own assessment on bioplastic materials within the last ten years, which, in the scheme of long-term investments in production changes, might as well have been yesterday. “A lot of companies did their big study five years ago and think ‘well I know everything I need to know about bioplastics, thank you,’” Edwards noted. “Trying to get them now to stop and do that assessment again, since they just did it, is hard because people are so busy, companies are busy and they’re chasing new business.”

But Edwards also notes that an investment in bioplastics doesn’t have to just be for show; it can also present a company with real strategic business advantages. “What we’re trying to convince the market of is ‘hey there’s new business to chase that no one else is chasing if you will employ some of these bioplastic technologies,’” he said, “’because now you can make claims that they can’t make, and you can do things that they can’t do.’”

These awareness challenges and business opportunities aren’t unique to bioplastics, and a corollary can even be found elsewhere in the broader plastics industry. “To me it’s the same as the recycling angle,” Edwards said. “What was true of recycled materials in the past is not necessarily true today, and the recycling industry is telling companies to come back and look, because these things are much better than they used to be. It’s the same thing with bioplastics.”

All of this is to suggest that innovation and growth in materials science, performance and commercial viability are happening so quickly now that a company that waits to reassess every half-decade or so could very well be missing out on a huge opportunity, especially as these factors pertain to bioplastics. These materials can do much more than the market is giving them credit for, and once companies begin to come to terms with this fact, the USDA can expect that the next time it measures the size and impact of the bioplastics industry, it’ll account for more than a tenth of a percent of the entire U.S. plastics industry. “If your company looked at bioplastics five years ago and the materials didn’t have the right heat resistance or they cost three times as much or they just couldn’t be used, you need to come back and look,” Edwards said. “What was true five years ago, isn’t true today.”

Thursday, July 16th, 2015

What You Missed at SPI’s International Symposium on Worldwide Regulation of Food Packaging

FDCPMC_IntlSymp_PierAside from a chance to network with 150+ experts from government, industry and scientific institutions and the largest Chinese delegation in conference history, the 12th Biennial International Symposium on Worldwide Regulation of Food Packaging featured several valuable program and after-hours highlights:

-An Update on U.S. Food and Drug Administration’s (FDA) Regulation of Food Contact Materials, from the FDA’s Office of Food Additive Safety (OFAS) Itself:  Filled with direct, technical glimpses into the operations of the FDA and previews of updates to the Redbook and Chemistry Guidance the food packaging industry can expect to see in the coming months and years, the Symposium-opening presentation from Allan Bailey, from OFAS’ Division of Food Contact Notifications, delivered the insights that brought attendees to the conference in the first place.

FDCPMC_IntlSymp_Staff-An In-Depth Look at Food Contact Regulations Around the Globe: With panels organized according to region and representatives from Brazil, Argentina, Canada, China, Japan, Australia/New Zealand, Thailand and several from the European Union delivering presentations, this year’s program was among the most geographically diverse and thorough in Symposium history. Government officials from the various regions took this opportunity to compare their respective regulatory schemes and hear industry perspectives, an important exercise to increase alignment of the world’s food packaging regulations and allow for more efficient global marketing of these products.

-A Dinner Cruise Through the Baltimore Harbor: All attendees, speakers and guests gathered together on the Raven for a networking event and dinner cruise as the sun set on the scenic Baltimore harbor. This was just one of the event’s networking opportunities though, between breaks, lunches, dinners and receptions, the event offered attendees countless chances to meet and greet colleagues new and old and to discuss regulatory challenges with government officials at the event.FDCPMC_IntlSymp_Boat

-A Special Program on Regulation Related to the Use of Recycled Plastics in Food Contact Applications: Manufacturers and brand owners are increasingly demanding that their suppliers find ways to make their products and materials more environmentally-friendly. This opens up a new regime of requirements that suppliers have to comply with in addition to the existing food contact regulations they already have to navigate every day. Led by presentations from Jeff Wooster, global sustainability leader, performance packaging at Dow Chemical, and Dr. Forrest Bayer, Bayer Consulting & UW Imaging LLC, and enhanced by additional discussions on emerging technologies designed to make using post-consumer recycled (PCR) materials easier, this panel was full of tips and insights that attendees could put to use immediately, to start working PCR into their products and meeting brand owner-driven sustainability requirements.

FDCPMC_IntlSymp_HarborView-So many more relevant sessions and opportunities to network with experts in the field!

The International Symposium will be back in 2017, but in the meantime, SPI’s Food, Drug and Cosmetic Packaging Materials Committee (FDCPMC) offers members these opportunities throughout the year. Click here to learn more about what this committee can offer your company.

Thursday, July 2nd, 2015

California Industrial General Permit Enrollment Deadline Extended

California’s State Water Resources Control Board recently shared this alert:

NOTICE - As you likely have observed, the State Water Resources Control Boards’ (State Water Board) SMARTS Storm Water Program database is limiting new enrollments or annual submittals from existing enrollees as required by the Statewide Industrial General Storm Water Permit (IGP). State Water Board staff have identified a technical issue that is affecting bandwidth of the system and restricting access to the database. Due to these challenges, the July 1, 2015 deadline for enrollment under IGP Permit 2014-0057-DWQ, adopted by the State Water Board on April 1, 2014, and the deadline for submittals under the now expired IGP Permit 97-03-DWQ have both been extended to close of business on Friday, August 14, 2015. This database access issue does not impact saved work items in SMARTS. If you have any questions or need customer assistance, our staff will be available to assist you during our normal business hours – Monday through Friday, 8:00 a.m. to 5:00 p.m.”

A view of Sacramento, Calif.

A view of Sacramento, Calif.

SPI had earlier submitted comments to the Board speaking to the material handling requirements for facilities using resin pellets. We reiterated industry’s support for the employment of best management practices (BMPs) as prescribed by Operation Clean Sweep® in preventing the unwarranted release of pellets into the environment. Members are again strongly encouraged to review any BMPs they have in place related to resin pellets and make any necessary adjustments. Read more of SPI’s coverage here and here.